Mechanism- and data-driven algorithms of electrical energy consumption accounting and prediction for medium and heavy plate rolling

Energy consumption accounting and prediction in the medium and thick plate rolling process are crucial for controlling costs, improving production efficiency, optimizing equipment management, and enhancing the market competitiveness of enterprises. Starting from the perspective of integrating proces...

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Vydáno v:Electronic research archive Ročník 33; číslo 1; s. 381 - 408
Hlavní autoři: Guo, Qiang, Zhou, Zimeng, Li, Jie, Jing, Fengwei
Médium: Journal Article
Jazyk:angličtina
Vydáno: AIMS Press 2025
Témata:
electrical power consumption
electrical power consumption calculation
medium-thick plate rolling
sims model
time-slice method
ISSN:2688-1594, 2688-1594
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Abstract Energy consumption accounting and prediction in the medium and thick plate rolling process are crucial for controlling costs, improving production efficiency, optimizing equipment management, and enhancing the market competitiveness of enterprises. Starting from the perspective of integrating process mechanism and industrial big data, we overcame the difficulties brought by complex and highly nonlinear coupling of process variables, proposed a rolling power consumption accounting algorithm based on time slicing method, and gave a calculation method for the additional power consumption of the main motor for rough rolling and finishing rolling (auxiliary system power consumption, power loss, main motor power consumption deviation); with the help of SIMS model, forward recursion, and reverse recursion pass rolling force estimation strategies are proposed, and the rated power consumption of the main motor was predicted. Furthermore, a random forest regression model of additional power consumption based on data was established, and then a prediction algorithm for the comprehensive power consumption of billet rolling was given. Experiments showed the effectiveness of the proposed method.
AbstractList Energy consumption accounting and prediction in the medium and thick plate rolling process are crucial for controlling costs, improving production efficiency, optimizing equipment management, and enhancing the market competitiveness of enterprises. Starting from the perspective of integrating process mechanism and industrial big data, we overcame the difficulties brought by complex and highly nonlinear coupling of process variables, proposed a rolling power consumption accounting algorithm based on time slicing method, and gave a calculation method for the additional power consumption of the main motor for rough rolling and finishing rolling (auxiliary system power consumption, power loss, main motor power consumption deviation); with the help of SIMS model, forward recursion, and reverse recursion pass rolling force estimation strategies are proposed, and the rated power consumption of the main motor was predicted. Furthermore, a random forest regression model of additional power consumption based on data was established, and then a prediction algorithm for the comprehensive power consumption of billet rolling was given. Experiments showed the effectiveness of the proposed method.
Author Jing, Fengwei
Zhou, Zimeng
Guo, Qiang
Li, Jie
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SubjectTerms electrical power consumption
electrical power consumption calculation
medium-thick plate rolling
sims model
time-slice method
Title Mechanism- and data-driven algorithms of electrical energy consumption accounting and prediction for medium and heavy plate rolling
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