Mechanism- and data-driven algorithms of electrical energy consumption accounting and prediction for medium and heavy plate rolling

Energy consumption accounting and prediction in the medium and thick plate rolling process are crucial for controlling costs, improving production efficiency, optimizing equipment management, and enhancing the market competitiveness of enterprises. Starting from the perspective of integrating proces...

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Bibliographic Details
Published in:Electronic research archive Vol. 33; no. 1; pp. 381 - 408
Main Authors: Guo, Qiang, Zhou, Zimeng, Li, Jie, Jing, Fengwei
Format: Journal Article
Language:English
Published: AIMS Press 2025
Subjects:
electrical power consumption
electrical power consumption calculation
medium-thick plate rolling
sims model
time-slice method
ISSN:2688-1594, 2688-1594
Online Access:Get full text
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Summary:Energy consumption accounting and prediction in the medium and thick plate rolling process are crucial for controlling costs, improving production efficiency, optimizing equipment management, and enhancing the market competitiveness of enterprises. Starting from the perspective of integrating process mechanism and industrial big data, we overcame the difficulties brought by complex and highly nonlinear coupling of process variables, proposed a rolling power consumption accounting algorithm based on time slicing method, and gave a calculation method for the additional power consumption of the main motor for rough rolling and finishing rolling (auxiliary system power consumption, power loss, main motor power consumption deviation); with the help of SIMS model, forward recursion, and reverse recursion pass rolling force estimation strategies are proposed, and the rated power consumption of the main motor was predicted. Furthermore, a random forest regression model of additional power consumption based on data was established, and then a prediction algorithm for the comprehensive power consumption of billet rolling was given. Experiments showed the effectiveness of the proposed method.
ISSN:2688-1594
2688-1594
DOI:10.3934/era.2025019