Modeling and reliability analysis of the micro-milling process considering stochastic tool wear with surrogate models.
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| Název: | Modeling and reliability analysis of the micro-milling process considering stochastic tool wear with surrogate models. |
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| Autoři: | Ding, Pengfei, Huang, Xianzhen, Rong, Zhiming, Li, Shangjie, Gao, Wei |
| Zdroj: | Mechanics Based Design of Structures & Machines; 2025, Vol. 53 Issue 1, p611-640, 30p |
| Témata: | DISTRIBUTION (Probability theory), MECHANICAL models, CUTTING force, SYSTEM failures, STOCHASTIC processes, MACHINING, SOFTWARE reliability |
| Abstrakt: | Micro-milling technology is widely employed in manufacturing micro-precision parts due to its flexible processing and high accuracy. Compared to the macro-milling process, micro-milling has a smaller machining size, which leads to tool wear, tool runout, and other factors being more sensitive to the impact of machining quality. This work proposes a reliability evaluation framework for machining systems based on the micro-milling mechanical model and its surrogate method. Establish a cutting force model under shear and plow conditions with periodic variations in instantaneous uncut thickness. Subsequently, the probability distribution of the cutting parameters is obtained based on Bayesian updates. An improved buffer failure probability method is proposed to quickly get the micro-milling system failure probability. Developing new ensemble and adaptive sampling methods and introducing stochastic configuration network (SCN), an adaptive stochastic configuration network ensemble (ASCNE) model is established to alleviate the time-consuming problem of repeated calculations of mechanical models in reliability analysis. Experimental results indicate that the mechanical model can achieve good predictive performance, and the constructed ASCNE model can achieve high-precision surrogate effects. Additionally, the reliability analysis results of the system can guide tool replacement during the machining process, ensuring safe and efficient execution of the micro-milling. [ABSTRACT FROM AUTHOR] |
| Copyright of Mechanics Based Design of Structures & Machines is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Databáze: | Complementary Index |
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| Header | DbId: edb DbLabel: Complementary Index An: 181862211 RelevancyScore: 1007 AccessLevel: 6 PubType: Academic Journal PubTypeId: academicJournal PreciseRelevancyScore: 1007.31671142578 |
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| Items | – Name: Title Label: Title Group: Ti Data: Modeling and reliability analysis of the micro-milling process considering stochastic tool wear with surrogate models. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Ding%2C+Pengfei%22">Ding, Pengfei</searchLink><br /><searchLink fieldCode="AR" term="%22Huang%2C+Xianzhen%22">Huang, Xianzhen</searchLink><br /><searchLink fieldCode="AR" term="%22Rong%2C+Zhiming%22">Rong, Zhiming</searchLink><br /><searchLink fieldCode="AR" term="%22Li%2C+Shangjie%22">Li, Shangjie</searchLink><br /><searchLink fieldCode="AR" term="%22Gao%2C+Wei%22">Gao, Wei</searchLink> – Name: TitleSource Label: Source Group: Src Data: Mechanics Based Design of Structures & Machines; 2025, Vol. 53 Issue 1, p611-640, 30p – Name: Subject Label: Subject Terms Group: Su Data: <searchLink fieldCode="DE" term="%22DISTRIBUTION+%28Probability+theory%29%22">DISTRIBUTION (Probability theory)</searchLink><br /><searchLink fieldCode="DE" term="%22MECHANICAL+models%22">MECHANICAL models</searchLink><br /><searchLink fieldCode="DE" term="%22CUTTING+force%22">CUTTING force</searchLink><br /><searchLink fieldCode="DE" term="%22SYSTEM+failures%22">SYSTEM failures</searchLink><br /><searchLink fieldCode="DE" term="%22STOCHASTIC+processes%22">STOCHASTIC processes</searchLink><br /><searchLink fieldCode="DE" term="%22MACHINING%22">MACHINING</searchLink><br /><searchLink fieldCode="DE" term="%22SOFTWARE+reliability%22">SOFTWARE reliability</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Micro-milling technology is widely employed in manufacturing micro-precision parts due to its flexible processing and high accuracy. Compared to the macro-milling process, micro-milling has a smaller machining size, which leads to tool wear, tool runout, and other factors being more sensitive to the impact of machining quality. This work proposes a reliability evaluation framework for machining systems based on the micro-milling mechanical model and its surrogate method. Establish a cutting force model under shear and plow conditions with periodic variations in instantaneous uncut thickness. Subsequently, the probability distribution of the cutting parameters is obtained based on Bayesian updates. An improved buffer failure probability method is proposed to quickly get the micro-milling system failure probability. Developing new ensemble and adaptive sampling methods and introducing stochastic configuration network (SCN), an adaptive stochastic configuration network ensemble (ASCNE) model is established to alleviate the time-consuming problem of repeated calculations of mechanical models in reliability analysis. Experimental results indicate that the mechanical model can achieve good predictive performance, and the constructed ASCNE model can achieve high-precision surrogate effects. Additionally, the reliability analysis results of the system can guide tool replacement during the machining process, ensuring safe and efficient execution of the micro-milling. [ABSTRACT FROM AUTHOR] – Name: Abstract Label: Group: Ab Data: <i>Copyright of Mechanics Based Design of Structures & Machines is the property of Taylor & Francis Ltd and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1080/15397734.2024.2373263 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 30 StartPage: 611 Subjects: – SubjectFull: DISTRIBUTION (Probability theory) Type: general – SubjectFull: MECHANICAL models Type: general – SubjectFull: CUTTING force Type: general – SubjectFull: SYSTEM failures Type: general – SubjectFull: STOCHASTIC processes Type: general – SubjectFull: MACHINING Type: general – SubjectFull: SOFTWARE reliability Type: general Titles: – TitleFull: Modeling and reliability analysis of the micro-milling process considering stochastic tool wear with surrogate models. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Ding, Pengfei – PersonEntity: Name: NameFull: Huang, Xianzhen – PersonEntity: Name: NameFull: Rong, Zhiming – PersonEntity: Name: NameFull: Li, Shangjie – PersonEntity: Name: NameFull: Gao, Wei IsPartOfRelationships: – BibEntity: Dates: – D: 01 M: 01 Text: 2025 Type: published Y: 2025 Identifiers: – Type: issn-print Value: 15397734 Numbering: – Type: volume Value: 53 – Type: issue Value: 1 Titles: – TitleFull: Mechanics Based Design of Structures & Machines Type: main |
| ResultId | 1 |
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