Buckling Defect Optimization of Constrained Ring Rolling of Thin-Walled Conical Rings with Inner High Ribs Combining Response Surface Method with FEM.

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Titel: Buckling Defect Optimization of Constrained Ring Rolling of Thin-Walled Conical Rings with Inner High Ribs Combining Response Surface Method with FEM.
Autoren: Feng, Wei, Zhao, Peng
Quelle: Metals (2075-4701); Apr2024, Vol. 14 Issue 4, p378, 13p
Schlagwörter: CONSTRAINED optimization, OPTIMIZATION algorithms, ALUMINUM alloys, FINITE element method, QUANTITATIVE research, ROLLING friction, MECHANICAL buckling
Abstract: A buckling defect will appear on the outer surface of the deformed ring during the constrained ring rolling (CRR) of an aluminum alloy thin-wall conical ring with inner high ribs (AATWCRIHR) if the geometrical dimension of the ribs does not match the wall thickness. To avoid the buckling defect, a quantitative method for characterizing the degree of the buckling defect is proposed using the area of the buckling profile. Then, an orthogonal experimental scheme was designed, taking the width of the middle rib, thickness of wall, and height of the middle rib as the design variables and defining the area of the buckling profile as the optimization objective. Subsequently, a quadratic polynomial response surface model was established by combining the optimization algorithm with the finite element method (FEM), and the geometrical dimension of the middle ribs of the deformed AATWCRIHR is optimized. Moreover, the optimal parameter combination to minimize the area of the buckling profile is obtained and verified using FE simulation. The results show that the AATWCRIHR after optimization does not generate the buckling defect during constrained ring rolling, and it is proven that the quantitative buckling defect representation method and the optimization design method based on the response surface model and the finite element simulation results are feasible for the constrained ring-rolling process of the AATWCRIHR. [ABSTRACT FROM AUTHOR]
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  Label: Title
  Group: Ti
  Data: Buckling Defect Optimization of Constrained Ring Rolling of Thin-Walled Conical Rings with Inner High Ribs Combining Response Surface Method with FEM.
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  Group: Au
  Data: <searchLink fieldCode="AR" term="%22Feng%2C+Wei%22">Feng, Wei</searchLink><br /><searchLink fieldCode="AR" term="%22Zhao%2C+Peng%22">Zhao, Peng</searchLink>
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  Group: Src
  Data: Metals (2075-4701); Apr2024, Vol. 14 Issue 4, p378, 13p
– Name: Subject
  Label: Subject Terms
  Group: Su
  Data: <searchLink fieldCode="DE" term="%22CONSTRAINED+optimization%22">CONSTRAINED optimization</searchLink><br /><searchLink fieldCode="DE" term="%22OPTIMIZATION+algorithms%22">OPTIMIZATION algorithms</searchLink><br /><searchLink fieldCode="DE" term="%22ALUMINUM+alloys%22">ALUMINUM alloys</searchLink><br /><searchLink fieldCode="DE" term="%22FINITE+element+method%22">FINITE element method</searchLink><br /><searchLink fieldCode="DE" term="%22QUANTITATIVE+research%22">QUANTITATIVE research</searchLink><br /><searchLink fieldCode="DE" term="%22ROLLING+friction%22">ROLLING friction</searchLink><br /><searchLink fieldCode="DE" term="%22MECHANICAL+buckling%22">MECHANICAL buckling</searchLink>
– Name: Abstract
  Label: Abstract
  Group: Ab
  Data: A buckling defect will appear on the outer surface of the deformed ring during the constrained ring rolling (CRR) of an aluminum alloy thin-wall conical ring with inner high ribs (AATWCRIHR) if the geometrical dimension of the ribs does not match the wall thickness. To avoid the buckling defect, a quantitative method for characterizing the degree of the buckling defect is proposed using the area of the buckling profile. Then, an orthogonal experimental scheme was designed, taking the width of the middle rib, thickness of wall, and height of the middle rib as the design variables and defining the area of the buckling profile as the optimization objective. Subsequently, a quadratic polynomial response surface model was established by combining the optimization algorithm with the finite element method (FEM), and the geometrical dimension of the middle ribs of the deformed AATWCRIHR is optimized. Moreover, the optimal parameter combination to minimize the area of the buckling profile is obtained and verified using FE simulation. The results show that the AATWCRIHR after optimization does not generate the buckling defect during constrained ring rolling, and it is proven that the quantitative buckling defect representation method and the optimization design method based on the response surface model and the finite element simulation results are feasible for the constrained ring-rolling process of the AATWCRIHR. [ABSTRACT FROM AUTHOR]
– Name: Abstract
  Label:
  Group: Ab
  Data: <i>Copyright of Metals (2075-4701) is the property of MDPI and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.)
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RecordInfo BibRecord:
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    Identifiers:
      – Type: doi
        Value: 10.3390/met14040378
    Languages:
      – Code: eng
        Text: English
    PhysicalDescription:
      Pagination:
        PageCount: 13
        StartPage: 378
    Subjects:
      – SubjectFull: CONSTRAINED optimization
        Type: general
      – SubjectFull: OPTIMIZATION algorithms
        Type: general
      – SubjectFull: ALUMINUM alloys
        Type: general
      – SubjectFull: FINITE element method
        Type: general
      – SubjectFull: QUANTITATIVE research
        Type: general
      – SubjectFull: ROLLING friction
        Type: general
      – SubjectFull: MECHANICAL buckling
        Type: general
    Titles:
      – TitleFull: Buckling Defect Optimization of Constrained Ring Rolling of Thin-Walled Conical Rings with Inner High Ribs Combining Response Surface Method with FEM.
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            NameFull: Feng, Wei
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            NameFull: Zhao, Peng
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          Dates:
            – D: 01
              M: 04
              Text: Apr2024
              Type: published
              Y: 2024
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              Value: 14
            – Type: issue
              Value: 4
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            – TitleFull: Metals (2075-4701)
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