WSdesign: a mathematical design method for generating uniform and functionally gradient/hybrid wave springs, fabricated using additive manufacturing processes.
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| Title: | WSdesign: a mathematical design method for generating uniform and functionally gradient/hybrid wave springs, fabricated using additive manufacturing processes. |
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| Authors: | Haq, Muhammad Rizwan ul, Nazir, Aamer, Azam, Hamza, Jeng, Jeng-Ywan |
| Source: | International Journal of Advanced Manufacturing Technology; Aug2022, Vol. 121 Issue 11/12, p7763-7778, 16p |
| Subject Terms: | MANUFACTURING processes, FUSED deposition modeling, GRAPHICAL user interfaces, FINITE element method, SURFACE finishing |
| Abstract: | Design for additive manufacturing (DfAM) enables the design and fabrication of intricate but application-based functionally optimized geometries by reducing the manufacturing time. It also gave unlimited design freedom to alter any specific parameter and regenerate the design with improved mechanical properties. However, designing a complex and application-specific component needs comprehensive knowledge of drawing, intended usage, high expertise, and command of designing software with ample time. Mechanical springs, e.g., wave springs of uniform/complex shaped designs, consume a significant amount of manual hard work. A new design tool, WSdesign, is developed for constructing wave springs of different morphologies with uniform or varying design parameters or a combination of both. A graphical user interface (GUI) was developed in which the user can select the type of wave spring, which can be either uniform, functional gradient, or hybrid with parametric variation defined through Python code. The code is directly run in Autodesk Fusion 360 software which is used to transform that code into a 3D model with all defined features and can be saved in different formats or can be directly printed. Two designs, i.e., rectangular and variable thickness wave springs, were designed each using WSdesign and SolidWorks (manual method), manufactured, and analyzed by performing uniaxial compression testing. The results were compared with each other which were further validated by finite element analysis and found that both design strategies have negligible variations. Furthermore, several designs of complex-shaped wave springs were successfully designed and manufactured using fused deposition modeling (FDM), stereolithography (SLA), and powder bed fusion (MJF) technology with different materials, resulting in a good surface finish, smooth printability, and less dimensional variation, which proves the versatility of WSdesign. In addition, this methodology also enables to design of application-based wave springs for research and industrial usage as per load requirements without having in-depth design expertise and spending much less time. [ABSTRACT FROM AUTHOR] |
| Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.) | |
| Database: | Complementary Index |
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| Items | – Name: Title Label: Title Group: Ti Data: WSdesign: a mathematical design method for generating uniform and functionally gradient/hybrid wave springs, fabricated using additive manufacturing processes. – Name: Author Label: Authors Group: Au Data: <searchLink fieldCode="AR" term="%22Haq%2C+Muhammad+Rizwan+ul%22">Haq, Muhammad Rizwan ul</searchLink><br /><searchLink fieldCode="AR" term="%22Nazir%2C+Aamer%22">Nazir, Aamer</searchLink><br /><searchLink fieldCode="AR" term="%22Azam%2C+Hamza%22">Azam, Hamza</searchLink><br /><searchLink fieldCode="AR" term="%22Jeng%2C+Jeng-Ywan%22">Jeng, Jeng-Ywan</searchLink> – Name: TitleSource Label: Source Group: Src Data: International Journal of Advanced Manufacturing Technology; Aug2022, Vol. 121 Issue 11/12, p7763-7778, 16p – Name: Subject Label: Subject Terms Group: Su Data: <searchLink fieldCode="DE" term="%22MANUFACTURING+processes%22">MANUFACTURING processes</searchLink><br /><searchLink fieldCode="DE" term="%22FUSED+deposition+modeling%22">FUSED deposition modeling</searchLink><br /><searchLink fieldCode="DE" term="%22GRAPHICAL+user+interfaces%22">GRAPHICAL user interfaces</searchLink><br /><searchLink fieldCode="DE" term="%22FINITE+element+method%22">FINITE element method</searchLink><br /><searchLink fieldCode="DE" term="%22SURFACE+finishing%22">SURFACE finishing</searchLink> – Name: Abstract Label: Abstract Group: Ab Data: Design for additive manufacturing (DfAM) enables the design and fabrication of intricate but application-based functionally optimized geometries by reducing the manufacturing time. It also gave unlimited design freedom to alter any specific parameter and regenerate the design with improved mechanical properties. However, designing a complex and application-specific component needs comprehensive knowledge of drawing, intended usage, high expertise, and command of designing software with ample time. Mechanical springs, e.g., wave springs of uniform/complex shaped designs, consume a significant amount of manual hard work. A new design tool, WSdesign, is developed for constructing wave springs of different morphologies with uniform or varying design parameters or a combination of both. A graphical user interface (GUI) was developed in which the user can select the type of wave spring, which can be either uniform, functional gradient, or hybrid with parametric variation defined through Python code. The code is directly run in Autodesk Fusion 360 software which is used to transform that code into a 3D model with all defined features and can be saved in different formats or can be directly printed. Two designs, i.e., rectangular and variable thickness wave springs, were designed each using WSdesign and SolidWorks (manual method), manufactured, and analyzed by performing uniaxial compression testing. The results were compared with each other which were further validated by finite element analysis and found that both design strategies have negligible variations. Furthermore, several designs of complex-shaped wave springs were successfully designed and manufactured using fused deposition modeling (FDM), stereolithography (SLA), and powder bed fusion (MJF) technology with different materials, resulting in a good surface finish, smooth printability, and less dimensional variation, which proves the versatility of WSdesign. In addition, this methodology also enables to design of application-based wave springs for research and industrial usage as per load requirements without having in-depth design expertise and spending much less time. [ABSTRACT FROM AUTHOR] – Name: Abstract Label: Group: Ab Data: <i>Copyright of International Journal of Advanced Manufacturing Technology is the property of Springer Nature and its content may not be copied or emailed to multiple sites without the copyright holder's express written permission. Additionally, content may not be used with any artificial intelligence tools or machine learning technologies. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract.</i> (Copyright applies to all Abstracts.) |
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| RecordInfo | BibRecord: BibEntity: Identifiers: – Type: doi Value: 10.1007/s00170-022-09818-5 Languages: – Code: eng Text: English PhysicalDescription: Pagination: PageCount: 16 StartPage: 7763 Subjects: – SubjectFull: MANUFACTURING processes Type: general – SubjectFull: FUSED deposition modeling Type: general – SubjectFull: GRAPHICAL user interfaces Type: general – SubjectFull: FINITE element method Type: general – SubjectFull: SURFACE finishing Type: general Titles: – TitleFull: WSdesign: a mathematical design method for generating uniform and functionally gradient/hybrid wave springs, fabricated using additive manufacturing processes. Type: main BibRelationships: HasContributorRelationships: – PersonEntity: Name: NameFull: Haq, Muhammad Rizwan ul – PersonEntity: Name: NameFull: Nazir, Aamer – PersonEntity: Name: NameFull: Azam, Hamza – PersonEntity: Name: NameFull: Jeng, Jeng-Ywan IsPartOfRelationships: – BibEntity: Dates: – D: 15 M: 08 Text: Aug2022 Type: published Y: 2022 Identifiers: – Type: issn-print Value: 02683768 Numbering: – Type: volume Value: 121 – Type: issue Value: 11/12 Titles: – TitleFull: International Journal of Advanced Manufacturing Technology Type: main |
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